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In this case, the purpose is to check if the target output for the shift will be reached and to evaluate emergency strategies in case of disruptions or capacities being not available unexpectedly.
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For simulation on an operational level, data are imported about the current status of production equipment and the status of work in progress to execute a forward simulation till the end of the current shift. On a tactical level, simulation is executed for a time frame of 1–3 months in average to analyze required resources, optimize the sequence of orders, and lot sizes. In this context, users also evaluate the flexibility of the production system, e.g., for significant changes of production numbers –– a topic which becomes more and more important. From a strategic point of view, users answer questions like which factory in which country suits best to produce the next generation product taking into account factors like consequences for logistics, worker efficiency, downtimes, flexibility, storage costs, etc., looking at production strategies for the next years. The purpose of running simulations varies from strategic to tactical up to operational goals. Cutting inventory and throughput time by 20–60% and enhancing the productivity of existing production facilities by 15–20% can be achieved in real-life projects. Simulating the complete material flow including all relevant production, storage, and transport activities is recognized as a key component of the Digital Factory in the industry and as of today widely used and accepted. These requirements can be managed only by using appropriate Digital Factory tools in the context of a product lifecycle management environment, which allows reusing data, supports an effective cooperation between different departments, and provides up-to-date and relevant data to every user who needs it. International logistics networks require corresponding logistics concepts. In addition, the number of technical components in many products and as a consequence also the requirements for corresponding assembly processes and logistics processes increases. Springer International Publishing AG Switzerland is part of Springer Science+Business Media (Prefaceīased on the competition of international production networks, the pressure to increase the efficiency of production systems has increased significantly. Neither the publisher nor the authors or the editors give a warranty, express or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication.
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in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The use of general descriptive names, registered names, trademarks, service marks, etc. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. All rights reserved Bangsow, This work is subject to copyright. Library of Congress Control Number: 2015940995 Springer Cham Heidelberg New York Dordrecht London c Springer International Publishing Switzerland 2015 Translation from the German language edition: Praxishandbuch Plant Simulation and Simtalk by Steffen c Carl Hanser Verlag, Munich 2011. Steffen Bangsow Freiligrathstrasse 23 08058 Zwickau Germany Tecnomatix Plant Simulation Modeling and Programming by Means of Examples